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Olive harvest at a family-owned estate in Sicily

During our Sicily food tour, a highlight of the trip is spending time on a family-owned olive estate during the time of olive harvest and extraction of their excellent olive oil. We stroll with the owner in the orchards, gardens, and mill, and learn all about the process and about what goes in to making a great olive oil.

The olive orchard.

The vegetable garden.

We learned that:
- Harvesting the olives at the right moment, while still green, means maximum flavor and lower yields – they much prefer quality to quantity
- Getting the olives to the mill right away is important, so they don’t sit and start to ferment
- Rinsing and sorting them thoroughly, to remove leaves and twigs, helps too
- Extracting the oil using the gentlest mechanism possible, to produce the least heat during the process, also maximizes quality and flavor

The care they take during the entire process means they create an intensely flavorful, fresh oil, with an incredible color too.

Here are two video snippets from one of our visits.

First, the olives being milled – the estate we visit mills its own olives. The olives are hand harvested in their orchards, and driven to the milling building. The olives are unloaded onto a conveyor belt, which takes them into the rinsing stage, they are hand-sorted, then dried, and then move into the extractor, which turns slowly and gently to separate the oil from the solids.

The second video is of the owner, Gabriella, talking a bit about the olives and the harvest process. The harvest goes on for weeks, and she and her father and other family members and workers, work pretty much around the clock.

That evening, we all sat down to a wonderful dinner in her villa of a variety of homemade local specialties, featuring their excellent oil of course, as well as produce from their gardens and fruit trees, local fresh and aged cheeses, and their house-marinated olives. Everything was delicious.

Walking up to the villa with Gabriella

The first course - local cheeses, and homemade spreads and marinated olives.

A visit to D. Barbero Candy Company, in Asti, Piedmont, Italy

Last month we paid a visit to the artisanal candy company D. Barbero in Asti, Piedmont, Italy, and were given a wonderful behind-the-scenes tour by Davide – he and co-owner Giovanni are 6th-generation family owners. They are proud of the fact that the company is and always has been in the vibrant city center of Asti, rather than relocating to the more-convenient suburban industrial areas.

Davide, next to a candy case that their traveling salesmen used in the early 1900s.

A torrone box from the early 1900s.

D. Barbero is most famous for the production of artisanal torrone, a light, crumbly sweet that’s been popular in Italy for literally thousands of years – the Romans had a taste for it. D. Barbero’s version is packed full of excellent ingredients like a particular kind of local honey called Millefiori, real vanilla, Piedmont hazelnuts, and Bronte pistachios from Sicily. They have won many awards for it over the last 100 years or so.

After we toured the little historical section of the building, where they have their medals and certificates and also candy machines from the early 1900s, we went upstairs to the production area.

This is the room where the torrone is made, and Davide introducing it to us. The air had a light aroma of honey and hazelnuts.

The torrone starts out as a fairly thin liquid, and then as it’s gently stirred by the torrone machines it gets thicker and thicker.

Meanwhile, in the adjacent room, the fresh nuts are shelled, roasted, skinned, and then carefully checked for any bad ones. The nuts are then added to the gently-stirred torrone when it’s at the right consistency. The batch they were making that morning was with hazelnuts rather than pistachios:

Once the nuts have been added and the final consistency is reached, they remove the torrone using wooden paddles, lightly shape it, press and roll it into wooden trays, let it harden, and slice and package it. (Our tour was hands-on at this point – we got to help press a batch into the wooden trays.)

Then we went down to their shop, and tasted many of their products. I had never tried torrone before, and loved the light, crunchy texture and delicate honey and nut flavor.

Davide cutting up samples for us in the shop.

Samples of the torrone, as well as their chocolate-covered grissini (breadsticks) and gianduja (chocolate-hazenut) candies. Yum!

A shopping expedition with Chef Sardi, in Alessandria, Piedmont, Italy

On our recent Zingerman’s Food Tour of Piedmont, in northwestern Italy, the group spent a very fun day with Chef Beppe Sardi. For the first half of the day, we went shopping for the ingredients for that afternoon’s cooking class. We shopped in Alessandria, on an amazing street of one high-quality food store after another. The Chef knew everyone of course, and people were constantly stopping him on the street to say hello.

Chef Beppe Sardi at the start of our shopping expedition, explaining some of the stores we'd we going to.

On of our early stops, was a favorite cooking supply store - only the suitcase weight limit made it possible to resist.

We bought many kinds of meat, but not at only one butcher store – we stopped at three: one that specialized in poultry, one in pork, and one in beef. These were all within a few blocks of eachother. Early on he stopped at one little store to buy milk, butter, and flour.

Buying beef for the braised beef we'd be making that evening.

Buying milk, butter, and more than one kind of flour.

The shop where we bought cheese also sold all kinds of salamis.

Buying cheese.

Piedmont is well known for its cheeses, among many other foods.

We're only an hour from the coast here, and fresh seafood comes in every day.

Oxtail, an essential ingredient in a very traditional Piedmont dish called Bollito Misto (boiled meats)

We admired the freshly made pasta, all shapes, sizes, and fillings, but did not need to buy any, since that evening we made our own from scratch. And we took a break for a few minutes at a cafe mid-morning, to enjoy a local specialty that is essentially a mini-cappuccino, with far less milk than a regular cappuccino – this means it’s acceptable to drink by Italian standards, even though it was no longer first thing in the morning!

Ready-made fresh pastas

The mini-cappuccino of Alessandria

We bought some beautiful fresh mushrooms, which we later used to make a light pasta sauce.

Porcinis

Walking through the Thursday produce market.

Turns out that Borsalino, the famous Italian hats, originated in Alessandria, and we were walking right by their original store. So, we had to go in for a quick peek. And one guest bought a lovely hat!

A slight Borsalino distraction

One of our last stops was a tiny produce store, which we had gone back to because it was too crowded to go in the first time we walked by it. Chef bought a few more things, and then we headed back to the Marquesa’s estate for lunch and a brief rest, before putting on our aprons and cooking our multi-course dinner!

Many kinds of beans

Hot peppers

Stay tuned, for a post about our cooking class.

Roasted Red Pepper Crostini

I was looking for an easy party appetizer using some of the sweet red bell peppers I still had from my garden, so I flipped through several Italian cookbooks I have and found the idea to make a roasted red pepper crostini (it may have been from a Faith Willinger Tuscan cookbook).

First, you need to char the outsides of the red peppers. I had about a dozen peppers, and I used an outdoor gas grill, which worked great. Then I put them in a paper bag, and closed it up tightly for a few minutes until the peppers had cooled down. Then I pulled off the peels with my fingers – from what I’ve read its important to NOT put the peppers under running water when you do this – you lose some of the tasty flavors that way.

Once I had prepped all my peppers, I prepared the other ingredients for the marinade – about 10 cloves of fresh garlic, also from my garden, which I sliced very thinly.

The first two of my roasted and peeled red bell peppers.

Garlic is nicely strong at this time of year.

And I picked fresh oregano leaves until I had about a half a cup.

Then, I cut the peppers into strips lengthwise, discarding the centers and seeds of course. Next, I took a round glass tupperware dish with deep sides, and I started layering. First a layer of the roasted pepper strips in the bottom. Then I sprinkled with a little sea salt, freshly ground black pepper, and some fresh oregano leaves, and some of the sliced garlic. Then I repeated with more layers. Once all the peppers were in, I poured in enough extra-virgin olive oil to cover. (You’ll want to use a really good oil.)

And then, patience! It’s supposed to marinate ideally for two days in the fridge (covered), and then you let it come to room temperature before serving. I had only made this one day ahead of the party, but it still tasted great. I bought a couple baguettes, and some salted rice crackers for a gluten-free option. I sliced the baguettes but decided not to toast them. Just before the party I arranged pepper strips on a slice of baguette or a cracker and put them out on a platter. They were delicious! I had some leftover and I’m still enjoying them, I think they’ll last quite a while in the fridge.

Marinating the peppers

The final dish, in the front left and rear right, together with some other appetizers.

Peruvian Steak and Potato Stir Fry (Lomo Saltado)

Lomo Saltado (Peruvian Steak and Potato Stir Fry)

I will soon be heading to Italy to lead two food tours in October 2011, but in the long term we’re interested in leading tours in other places, such as Peru! So I figure this is a good recipe to share. It was delicious, and easy, especially because I cheated a little bit – I bought fresh hot french fries from Zingerman’s Roadhouse (which is only a mile from my house), rather than making my own. This recipe is from the May 2011 issue of Food & Wine magazine. A really nice flavor, with the cilantro, spiciness, and salty fries.

Peruvian Steak and Potato Stir Fry (Lomo Saltado)

1/4 cup olive oil
1 teaspoon ground cumin
1 teaspoon ground coriander
1 garlic clove, minced
salt and freshly ground pepper
1 pound skirt steak
1 red onion, halved and slivered
vegetable oil, for frying
8 ounces frozen french fries
1/4 cup pickled jalapenos, sliced   (I did not have pickled jalapenos, but I had pickled pepperoncini’s from my garden from last year, which I used instead. Worked fine.)
1 large tomato, chopped
1/4 cup fresh cilantro
hot sauce, for serving

1. In a large bowl, combine the olive oil, cumin, coriander, garlic, and a generous pinch each of salt and pepper. Cut the steak into 4-inch pieces, slice the steaks across the grain 1/2 inch thick and add to the bowl along with the onion. Let marinate 10 minutes.

2. Meanwhile, in a large skillet, heat 1/2 inch of oil until shimmering. Add the french fries and fry over high heat until golden and crisp, about 3 minutes, drain on paper towels.

3. Heat a large griddle until very hot, add the steak and onion along with the pickled jalapeno (pepperoncini) and stir fry over high heat until the meat and onion are cooked through and lightly charred, 3 to 4 minutes. Add the tomato and cook until softened and beginning to char, about 1 minute. Add the french fries and cilantro and flip with a spatula to combine. Serve right away with hot sauce.

Tuscan Tomato and Bread Soup – Pappa al Pomodoro

Another recipe from Ari, for all us tomato-lovers. -Jillian

To quote Calvin Trillin, “. . . pappa al pomodoro, (is) the bread-and-tomato soup that is somehow missing from most of the supposedly Tuscan restaurants in America.” He wrote that a number of years ago, but in rereading his quote, I think it still holds true — for some reason this soup rarely shows up on restaurant menus (at least ones that I’ve seen). It is really good, and rereading this bit, I think I’m reminded how good it is. In fact, I’m probably going to go ahead and make some in the next day or so — it’s really that good. In our part of the world there are only about eight weeks a year when it’s worth making and those eight weeks are now!

If you aren’t familiar with Pappa al Pomodoro, it’s a great and exceptionally easy to make Tuscan tomato and bread soup. Like most of the foods I love, it relies on great ingredients — good tomatoes, excellent Tuscan olive oil, fresh garlic, and good bread. Like all good country recipes, there are hundreds of variations, so every book you look in and everyone you talk to is going to give you a slightly different version. But if you’ve never made it, here’s the simple overview:

Chop a couple cloves of fresh garlic and saute in a lot of olive oil slowly ’til it’s soft (you can also add some chopped onion if like. Or the sun-dried organic garlic from the Mahjoubs in Tunisia is great as well — very sweet and very good). Lightly seed four or five good-sized tomatoes and then cut into chunks. (Actually, I recommend roasting the tomatoes to char their skins first, a tip I learned from Judy Rodgers excellent “Zuni Cafe Cookbook” – just roast over an open flame as you would bell peppers, cool slightly then slide off any charred skins.) Add the tomatoes to the oil and garlic for 10 or 15 minutes, enough to cook the tomatoes but not so much that you turn them into a dense paste.

Then cut about the same amount of leftover bread as you did tomatoes (Rustic Italian, Paesano or Farm bread would all work well). Add it to the pot along with a bit of broth or water. Simmer for another fifteen minutes. The soup should be pretty thick, the texture of a hearty bean soup. Add a good dose of chopped fresh basil, some sea salt and black pepper to taste. Turn off the heat, cover the pot and let stand for about ten or fifteen minutes so that the bread absorbs the liquid.

When you’re ready to serve, give the soup a quick stir. Be gentle so that the bread maintains its shape and texture — there should be chunks of bread in the soup, not breadcrumbs. The texture of the soup should sort of resemble a very loose bread pudding almost. Ladle it into warm bowls then pour on a very generous ribbon of full flavored fruity olive oil — the oil is one of the key flavors so the bigger more interesting the oil you choose the better the soup will be. If you want you can make a “cross” on the soup with the oil on each bowl before serving as they do in Tuscany. To my taste, the more oil the better.

Serve with sea salt and pepper and a nice green salad and you’ve got a pretty great meal. -Ari

Pan-Roasted Tomato Sauce

 

Saturday's tomato harvest from my garden. -Jillian

The tomatoes are coming ripe in droves in my little garden, and are at the Farmer’s Market now by the bushel. Ari wrote up a few tomato recipes recently, all of which sounded really tasty and easy so I thought I’d share them here one at a time. First, here’s Ari’s Pan-Roasted Tomato Sauce. Enjoy! -Jillian
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Pan-Roasted Tomato Sauce

I’ve told a few of you about making this over the last few weeks as the tomatoes were coming in the market in such profusion. I’ve been asking around about it because I’m sure something like this sauce must exist in some traditional cooking somewhere, but I haven’t found it yet. If you know about it send me some info – love to learn something new.

Anyways, the story of the sauce really came out of being sort of lazy. I had a lot of tomatoes and they were really good and I was wanting to make some tomato sauce. I like roasted tomatoes a lot but it’s sort of hard to do them on the open flame and I was tired and didn’t feel like risking the mess they make if you flame-roast and aren’t really careful about what you’re doing. So I decided to cut my tomatoes into chunks and drop them into a hot, dry skillet. “Dry” as in no olive oil or anything. Just metal and heat. You could probably add garlic cloves if you want too though I didn’t. I let the tomato chunks cook without stirring for a while, probably about six or seven minutes, so that they got sort of pan-charred. Then I stirred them once, to move them around in the pan and char the parts that weren’t already getting black. I added a little sea salt, stirred and char again. The tomatoes do get kind of dark—I’d say it was in the pan for probably fifteen minutes but each cook can of course decide for him or herself what they like.

While that was happening I got my pasta water boiling. When the tomatoes are dark enough to my taste I add the salt and then the pasta and start that cooking.

When the tomatoes look cooked and charred I add some hot water from the pasta pot, some olive oil, and the Maras red pepper Zingerman’s Deli gets from Turkey. If there are fresh herbs you want, add them too. Ditto for a piece of Parmesan rind if I have that sitting around—adds depth of flavor at basically no cost. Add some anchovies at the end if you’re feeling so inclined (being a big anchovy lover, I’m often so inclined), or some chopped arugula or other greens. I keep the sauce simmering pretty steadily while the pasta cooks, adding more water from the pasta pot to thin it if I need to.

When the pasta is almost done I drain it, then dump it into the sauce, stir gently but thoroughly and then cook for another minute or two so that the pasta absorbs a bit of the sauce. (I’ve been very partial to the Rustichella Primo Grana Chitarra of late.) Anyways, served with ricotta or some fresh goat cheese crumbled on top it’s a very easy and very good way to eat. You could, now that I think about it, drop cubes of fresh mozzarella in at the very end, just long enough to warm them but not so long that they melt completely into the sauce.    -Ari

Why did polenta become Italian?

Corn is from the “New World” — why did polenta become a staple back in Italy? Please read on for Ari’s answer. -Jillian

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Polenta; Past and Present

by Ari Weinzweig

Since corn arrived in Europe only after Columbus’ first visit to the Western Hemisphere, it would be reasonable to assume that the history of polenta would seem to start in the Americas. But in truth ground corn meal was a natural next step for people who were already making similar porridges from chickpea flour, chestnut flour, millet, barley and other grains. The Romans used the names pulmentum and puls for these dishes, either of which could have served as a linguistic root for the modern term polenta. In post-Roman, but pre-Columbian times, buckwheat arrived in northern Italy from Asia in the 1200s. Known to this day as Grano Saraceno (the Saracen grain), it too was dried, ground and made into gruel.

Corn came to Italy long after this tradition of porridge eating was well established. In Italian it is referred to as granoturco (“Turkish grain”) which would indicate that, despite its North American origins, it arrived from the Ottoman east, most likely via Venetian traders. One old Italian name for corn is meliga, or melica, derived the even older word for millet to which it was commonly compared. (On the label of the Marino polenta you’ll see the word “meira,” which is Piemontese dialect for meliga.)

In the second half of the 17th century Piero Gaioncelli of Bergamo imported corn and cooking to the region of Bergamo northern Italy. Like the potato in Ireland, the new arrival was seen as a long needed way to feed the poor economically. In a surprisingly short time it was well established as the daily fare of poor people across much of the north; the first part of the 18th century has been referred to as the “Golden Age of Polenta.” Polenta remained a staple of the poor, primarily in the north, right through into the early years of the 20th century. That was the good news. The bad news took a little longer to surface.

Unbeknownst to the Italian peasants who relied on it, the ground corn meal they were cooking was notably different from the seemingly similar meal Americans were eating. Invisible to the naked eye, the Italians skipped a step from the traditional Native American preparation, leaving people on the peninsula vulnerable to a previously unheard of disease.

In the Western Hemisphere corn had long been preparing the dried kernels in water that’s been spiked with an alkaline substance such as wood ash, lye or quicklime. This cooking step loosened the husk and most importantly, unlocked the natural niacin in the enzymes of the corn kernel. Humans need niacin; without it, our tissues start to degenerate. The Native American discovery of this process permitted them to make a cuisine that relied heavily on corn—supplemented by beans and squash—nutritionally viable. Betty Fussell, America’s queen of corn knowledge, called this corn cooking technique (formally known as nixtimalization) the, “…true gift of the Aztec…” Left whole, this limed corn is usually called hominy in the south. Dried and ground it becomes grits.

Polenta makers skipped this stage of the process. The corn was simply grown, dried and then ground, but never nixtimalized. Why disregard such an important step? Convenience, it seems. Europeans were apparently aware of Native American corn cooking techniques. They assumed—incorrectly—that the point of the process was flavor. For poverty stricken northern Italian peasants, polenta was pretty daily fare in the winter; they relied on corn as 19th century Irish came to rely on potatoes. Early in the 18th century, increasing number of poor Italians began to fall victim to a new disease, called pellagra. (The name means, literally, “rough skin.”) The symptoms included nervousness, sore joints, mental illness and the just-mentioned rough skin—appeared when weather began to warm in the spring, after the peasantry had been eating little but polenta for months.

The onset of pellagra left much of the northern Italian peasantry looking pallid and unhealthy. At first corn was blamed, and actually banned, as the cause of pellagra. Many note taking travelers commented on this. In his, Italian Journey 1786-1788, Goethe wrote that: “Of the (Italian) inhabitants, I have little to say and that unfavorable…(the) sallow complexion of the women spoke of misery and their children looked just as pitiful…I believe that their unhealthy condition is due to their constant diet of yellow polenta…”

With little else to eat though, many peasants continued cooking polenta just as they had. Finally, early in the 20th century scientific advancement made clear that nutrient-deficient diets, not corn itself, was the cause of pellagra. Fortunately, it’s one health problem that people don’t have to worry about anymore.

One interesting 20th century side note: Carol Field, writing in, In Nonna’s Kitchen, reported that Italian women’s resistance to the Fascists came when they didn’t want to give up their copper paiolo for polenta cooking. Not surprisingly the government gave in before the women did and let them keep their pots.

Today of course, polenta is one of the most glamorous players in the high, international interest in Italian eating. Perhaps we’re entering another golden age of polenta.

Ari’s Visit to Mulino Marino, Artisanal Polenta Producers, Piedmont, Italy

The October 2011 Food Tour to Piedmont will be visiting Mulino Marino too! Below is Ari’s story of his visit there. -Jillian

Polenta: A Tale of Poverty and Pride
by Ari Weinzweig

To see the pride side of the Italian relationship with polenta, you could take the same trip I did a few years back, to visit one of the best little polenta mills in the Piedmont. This is the region in the upper left-hand corner of the map of Italy that starts in the north at the Alps, and descends down southward until it runs up against the Italian Riviera. Like the rest of northern Italy, the Piedmont has a 300-year-old tradition of growing, drying, grinding and cooking corn. And the Marinos are carrying that tradition forward with enormous enthusiasm.

The Best Little Polenta Mill in Italy?

I can’t say with certainty that the mill of the Marino family makes THE best polenta in Italy—there are a handful of other small mills scattered around Italy that may well make similarly superb products. But I can tell you that the Marinos’ polenta is so far superior to that of the commercial brands that it seems almost another product altogether.

The day we went, it was a wonderfully sunny autumn afternoon and the air was cool, dry and deliciously crisp. The mill sits in the tiny town of Cossano Belbo, high in the hills of the Piemonte. It’s near the truffle town of Alba, not all that far from coastal Liguria, the land of the Italian Riviera. About an hour’s drive down from Turin, you exit the autostrada, cross over the river and head up a small hill, before turning to the right, into the Marino’s mill yard. Inside the gate, there’s room for half a dozen cars to park, or, alternatively, for plenty of corn to dry at the end of the harvest. On the right side is the old works; on the left, a building which houses a newer, more industrial, roller mill. Off to one side is a more modern home, where one of the Marino sons lives with his family. At the back is the old family house cum office, where, happily, a few hours later, we had the opportunity to eat platefuls of the family’s freshly ground polenta.

The old mill room is small, maybe 15 by 15 feet square. It looks like something out of the 19th century, or maybe like a museum piece created to teach modern youths about 19th century milling. The back half of the space is taken up by a raised, reinforced, wooden platform, upon which sit two pairs of powerful granite millstones. The set on the left is for grinding wheat, the one on the right for cutting corn. Unlike those used to press olives—which stand up on edge—the stones used for milling grain lie horizontally, one above the other. Each is about ten inches thick, and roughly four feet across. A trio of steel strips wraps the outer edges of each. The sets of stones sit inside square, well-worn wooden frames, each about five feet across. The stones spin steadily, if slowly by modern standards. Today the mill is powered by electricity, but it was water powered up until the 1950s.

As in almost every old millhouse I’ve ever visited, the Marino’s have a complex, almost comedic, spaghetti-like set up of old wooden gears, pipes, augurs, wires and widgets of various shapes and sizes that make up the works of the mill. Hanging above the spinning stones is a wooden spout that flows out from a hopper holding the dried corn. As the tube vibrates, corn kernels are dropped down into an opening in the center of the moving millstones to begin the grinding process. A steady stream of new yellow polenta pours out another spout below the stones. A hand-carved, well worn, wooden “basket,” with three-inch thick sides, and about two feet long at its most oval-line ends, is used to catch the milled grain as it tumbles out. Hanging on the wall behind the stones is an assemblage of weathered wooden tools, the color of dark leather.

Born to Mill

As we walked the yard, I inquired about the history of the Marino’s mill. I admit, I was hoping to hear some romantic story. Perhaps polenta making had been in the family for 500 years? Or maybe the Marinos were the first Italians to grind corn after Columbus’ return voyage from America? But as it turns out, the Marinos are actually relatively new to milling. A mere three generations—the youngest of which is only in its early teens—have worked the mill. Granted, by American expectations of stability that may seem staunchly solid. But it’s little more than a baby by Italian standards.

Felice (pronounced “Fell-eé-chay”) Marino, the father and polenta patriarch, was born in 1922. About 5’6″, with thin gray hair, and a gray cap, he’s still surprisingly active in the work of the mill. Hand extended, he smiles at me and says, “Marino”—first names are usually forgotten in rural Italian introductions. His hands are rough, but his demeanor is soft. The fingers are broad, well worn from 45 years of milling, with some the thickest fingernails I’ve ever seen.

I casually ask Felice if he grew up here at the mill. Many artisans in Italy spend their entire lives in the same spot working at the same profession, the question was almost a throwaway. So I was caught off guard when he responded with an emphatic, “No!” It’s rare to find Italians relocating to small villages like this one—I wonder if maybe he moved out here from the city as part of some post-war back-to-the-land movement? “No,” he continues, “I’m from over there,” he says, pointing his bent forefinger at a spot high up on the opposite side of the valley. “In another village, up in the mountains.” In America “here” might easily mean merely anywhere in the same state. The town Felice is from might, at most, be five miles away. But in rural Italy, “here” is only this village. Everywhere else is, by definition, “there.”

Over on the other side of the valley, Felice grew up in a family of farmers. But he seemed fated to end up a miller. As a boy he worked as a day laborer, carrying grain to what is now the Marino’s mill. Later his sister married a miller. The older he got the more he was drawn to milling. “In those days,” he said, “there were only three things you could do: religion, medicine, or work with your hands.” In 1955, at the age of 33, Felice followed his heart, left the family farm, and bought out the ready-to-retire miller who’d employed him as a youth. At that time, he told me, “there were nine other mills within 10 kilometers of this one.” Today, his is the only one left. He points to places around the valley, reciting a rosary of names for the now-vanished mills of an earlier era.

The Milling

As we walk, Ferdinando and Flavio, Felice’s sons, enthusiastically explain the milling to us, answering questions, sharing stories, demonstrating the workings of each piece of equipment. Ferdinando, the older of the two, has a handsome, wears a well-trimmed beard and is contagiously enthusiastic about his cornmeal. Flavio, the younger brother, looks much like Ferdinando but younger and without the beard. He seems to be the more technically oriented of the two. Grandson Fulvio, Ferdinando’s younger son, follows, is even more enthusiastic than his father, adding to the conversation with family stories and anecdotes. The kid is incredible. A natural born leader, he’s like 12 going on 24. He carries himself with an assertiveness and confidence that many men never develop at any age.

When we return to the mill room, Grandfather Marino stands off to the side. Although he looks like he’s listening to the conversation, I know he’s paying more attention to the polenta than to the people. As the rest of us talk, he casually, quietly, sticks his hand under the flow to check the feel of the newly ground meal. Saying nothing, he adjusts the wheel, checks the feel again, turns back to the conversation at hand.

Best I could understand it, the old milling system the Marinos use is known as “palmenti;” the bottom stone stays still while the top one turns. Put your palms together parallel to the floor, then turn the top hand slowly and you’ll get the idea. The bottom stone has a pattern of deeper grooves shooting out from its center at off-angles, interwoven, in turn, with a tapestry of similar, but slimmer, slots. The two stones never touch but are close enough that as the corn catches in the grooves, the kernels are actually cut—not ground—into their various components. The thinner grooves then grind the polenta as finely as needed. The centermost ring of the stones is known as the cuore, or “heart.” Moving outward, the sections of the stones are known as “the stomach,” and then, the outermost ring, “the binda,” meaning “jack.” The narrower grooves guide the newly ground corn toward the outer edge of the stones, where it falls into the wooden frame and then out the spout into baskets below. At the same time, the deeper “canals” etched into the stone allow outside air to pass between the wheels, protecting the grain from overheating.

Feelin’ Groovy

As heavy as the stones are I’d have thought they simply stayed in their spots, steady and well-secured for a good 10 or 20 years. Seriously, who’d want to move something so huge? To ensure effective operation, the stones must be removed from their housing a couple of times a month (after roughly 15 to 20 tons of corn have been milled), so that their channels can be checked, then re-cut as needed. Later I learn that American millers call this “dressing the stones.” After removing the wheels from their housing, the brothers run a board with natural red pigment over the wheels to mark the spots where the surface has been ground down. They then set to work with an old wood-handled hammer and a chisel to get the grooves back into shape. The hammering is hardly heavy-handed; it takes skill, and a delicate touch with the tools. Different hammers are used to chisel out different groove depths. Most all of the pigment that’s marked the surfaces has to be removed before the stones are again ready for use.

The Marinos proudly—and repeatedly—point to a stack of four extra sets of stones sitting off to the side of the yard. Since the stones can last decades, such a stockpile signals a miller’s commitment to the future of their work. Talk about slow inventory turns—the Marinos have a multi-generation supply.

Meal in the Mill: Polenta Four Ways

In a sense, eating polenta with the Marinos was a singular experience—a big family meal, the kind I fantasize Italian food artisans always have. At the same time, though, it wasn’t really all that different from the Friday night (Sabbath) family meals I grew up with. We could have easily be eating with my family back in Chicago instead of the Piedmont. Dozens of family photos hang randomly on wood paneled walls. The women keep mostly to the kitchen, cooking, conversing, and stirring, emerging only occasionally to offer up another course and check the group’s progress on the last. Meanwhile, the Marino men and the guests sit at the table, where almost everyone seems to talk at the same time. The kids wander in and out of the room at random moments. As we talk polenta, the dog barks annoyingly. Finally one of the grandsons grabs a breadstick off the table and flings it out the open door. The dog pursues his edible prize into the yard, and the grandson shuts the door behind him, dropping the decibel level down a notch or two. As each course comes from the kitchen it’s accompanied by big smiles on female faces, coupled with concern that the guests aren’t getting enough to eat. This is my first visit to the Marinos, but I keep feeling like I’ve been at this meal a thousand times before.

Any illusion of déjà vu ends when we start to eat. This is nothing like what I grew up with. Baskets come to the table filled with thick slices of bread, hand cut from a pair of square, whole grain loaves. One is made from farro, known in English as “emmer” (though it’s often mislabeled as spelt), one of the ancient, Etruscan grains of the area. The other bread is made of Monococco, which apparently is even older than the emmer. All the grain has, of course, been freshly milled by the Marinos. You can smell the “scent of the germ oil” in the bread, they say. “It’s the best advertisement,” Ferdinando Marino, the oldest of the brothers, mentions. “The fragrance of the scent of nature,” chimes in Flavio, the younger of the two. Both breads show plenty of air holes, a sign of a well-made, traditional loaf. Light brown, with a nice, nutty flavor, they’re more akin to American whole wheat than something I’d have associated with Italy. But then I guess the Etruscans certainly wouldn’t have considered polenta Italian either since they lived a few thousand years before Columbus brought corn back from the Americas.

The first course is composed of simple slices of salame cotto, lardo, and pancetta (more on each of these in a minute). We pull the pieces from big platters, set them on slices of the warm brown bread, and eat as is. All are delicious, and, unfortunately, not really available over here; with half a dozen exceptions—led by Prosciutto di Parma—the cured pork products of Europe aren’t yet allowed into the United States.

The salame cotto is made from pork trimmings, seasoned with spices then stuffed into a natural casing. Simmered for hours to make it tender, it’s typical of a poor region like the Piemonte, where no part of the pig was allowed to go to waste. Served warm, it has the texture of a coarsely ground sausage, with a slightly sweet, savory, meaty flavor. Pancetta is probably familiar by name to many Americans, where it’s often referred to as “Italian bacon.” But this is a whole ‘nother piece of pork than what we’re used to. In North America we eat pancetta cooked. But at the Marinos—and in much of Italy—it’s standard service on upscale antipasto platters, in which case it’s consumed raw, in thin, prosciutto-like, slices.

Lardo, on the other hand, is almost unknown in America. The name alone is enough to put people off its path. Our loss. In Italy, lardo is about as lavish an antipasto offering as foie gras would be in France. To make it, the butcher uses what is essentially American bacon minus the meat. This snowy white fat is then rubbed with coarse salt, rosemary and other spices, then set aside to cure for a matter of months ‘til it’s ready to eat. About as tender as a slice of gently smoked salmon, lardo is pure, cured pork fat with a hint of herbs that pretty much melts in your mouth. You may well be thinking that this sounds terrible. It isn’t. It’s intensely rich, and very good. Eating it—and watching the relish with which Italians consume it—drives home for me once and for all the Italian argument that the fat on a prosciutto is essential to its flavor. If you still had any illusions that the meat—not the fat—matters most, a little lardo will certainly set you straight.

Polenta #1 Polenta Fritta

While we’re finishing up the cold antipasti, the polenta dishes start to surface. First comes polenta fritta—fried polenta. This is made by cutting cooked, cooled polenta into thin rectangles, coating them with additional, uncooked polenta, and then, finally, frying them in olive oil ‘til they’re the color and texture of crisp French fries. The polenta pieces are truly golden in color, both inside and out; it’s a shade so vibrant I’ve come to expect it only in advertising, but rarely in real life. “When you fry our polenta,” says Flavio proudly, “it gets more yellow.” He smiles, then adds, “When you fry industrial polenta, it gets gray.” Lightly crisp and slightly chewy on the outside from the coating of raw corn meal, the slices are tender and soft on the inside. It only takes about two bites before I can tell that this meal is going to be something special. The polenta pieces taste so sweet I ask if there’s sugar in the mix. “No!” comes the quick reply. “Just the polenta.”

“That’s it?” I ask to make sure I’ve understood correctly. “That’s it!” they say. “Just polenta.”

Polenta #2 Con Bacalao

The second course comes out of the kitchen on a wide white oval platter, fresh from the oven. Coin-shaped pieces of cornmeal—cut, again, from sheets of cooked, then cooled polenta—which have been quickly pan-fried in olive oil, then topped with a creamy sauce of salt cod and spices. The bacalao (salt cod) is soaked, then—I think—simmered in milk and water ‘til its tender. Finally, the fish is beaten with olive oil, which, author Anna Teresa Callen (one of the other guests) tells me forcefully, “must be of Liguria.” (“Or,” she adds, accurately, “of Garda, but that’s so expensive, it’s out of the question.” The point is that the oil must be delicate, not strong, or it will overwhelm the fish.)

“About how much oil?” I ask, starting to put together a recipe in my head. “As much oil as the fish will hold,” I’m told. Then add chopped parsley. The sauce is creamy, but sturdy enough to sit atop the polenta pieces without running off. The eight Italians at the table argue vociferously over the proper way to prepare the bacalao. I focus, instead, on the polenta. Then they veer off into an argument over how and when salt cod first arrived in the land-locked Piedmont. Most likely, they decide, it was brought up into the mountains from the coast, in trade for the above-mentioned Ligurian oil, anchovies and other fish from the coast.

Polenta #3 Soft Coarse Polenta

As the salt cod conversation continues, a big, beautiful white bowl of just-cooked polenta emerges from the kitchen in the arms of one of the Marino women. The texture is akin to that of thick, homemade mashed potatoes. It’s incredibly sweet, with . . . what can I say? . . . an intensely appealing flavor of corn. It’s so good, so much more flavorful than any other polenta I’ve ever had that it makes me think back to something I heard years ago from Irish cheesemaker Veronica Steele. She declared one day that, “the difference between a cheese made from raw milk and another from pasteurized milk is the difference between a real sheep and plastic one.” In this case, it’s the difference between real corn and some sort of emasculated, industrial, Quaker Oats rendition.

Amazed at how good it is, I ask one of the Mrs. Marinos what’s in it. “Polenta,” she says matter of factly. I sit quietly for a minute before she realizes I’m looking for a little more information. “The polenta,” she repeats, “. . . with water, and salt.” I sense that she’s starting to look at me a little strangely. It’s not that I doubt her. I’m just sort of stunned by just how good something so incredibly simple can taste. The polenta—the Marinos’ cornmeal—makes all the difference.

Accompanying the polenta is something I didn’t expect to find in land-locked Piemonte: a tomato sauce, laced with tuna, coarsely chopped hard-cooked eggs, garlic and lots of olive oil. Again, the impact of being on the trade route from the coast to the mountains makes itself felt in the presence of the fish.

Polenta #4 Soft Fine Polenta

Moments later, another big white bowl arrives, this one filled with steaming hot, finely ground polenta. Texturally, it’s slightly softer and a bit moister than the coarse ground, but I’m sure that’s a function of a higher ratio of water to corn meal. It takes less time to cook the fine stuff. Only an hour. Personally, I prefer the coarser polenta, but they’re both powerfully good.

The sauce for this dish is similar to that served with polenta #3, but this one uses anchovies instead of tuna, and has a higher dose of hot pepper and chopped garlic. In dialect, they call it bagna d’infern (meaning “bath of hell” or “the devil’s sauce”). When I hear the name it reminds me that the Piedmont is also the land of bagna cauda, the “hot bath” of garlic, anchovies and olive oil. The Piemontese, I think to myself, must really be fond of bathing.

Dessert

Here, I was hoping for a cake made from polenta, but my hope was in vain. I’m sure the Marinos figured they’d already offered up more than enough cornmeal for one afternoon’s eating. We did, happily, get some delicious pears cooked in Dolcetto di Alba wine. The pears are very ripe, and simmered with sugar, cinnamon, and cloves. The sauce is reduced to make a thick, sweet syrup, the texture of a really old Balsamic vinegar, which clings prudently to the poached pears.

Passion and Polenta

Ironically, interestingly, the Marinos seem to have set up a future for the mill that appears to be as solid as the millstones. Felice’s sons and grandsons all appear to be extremely committed to continuing. Those extra sets of hard to-find-old millstones sit in the yard, waiting to be called into use when future generations beckon. Perhaps most importantly, demand for their polenta and wheat flour is stronger than ever. Despite its higher price, restaurants and locals alike line up to buy it.

“Why is your polenta so popular?” I ask.

Ferdinando and Flavio answer adamantly, and almost in unison, “The flavor!” Having eaten immense amounts of it over the last couple hours, it would be hard to argue with them. In fact, I’m getting ready to join the line of buyers, by laying the groundwork to get some to Ann Arbor to sell in Ann Arbor. Having seen the mill, and listened to them talk over lunch, it’s pretty clear that they’ve gone to great lengths to make sure that their polenta is something special. Still, it’s obvious there are easier ways to make a living.

“Why work so hard?” I wonder aloud.

“For Papa!” Flavio says laughing. Although the father is small in size, and now formally defers to his sons in the business, it’s clear from the conversation that Felice Marino is more of an emotional force in the family than one might guess at first glance. “And,” adds Ferdinando, “un gran passione.” A grand passion for great polenta.

That they have that passion is obvious. When they talk about it, the Marinos’ eyes light up. And having dined on the stuff almost daily for decades, here they are, still eating it with relish. Throughout, our conversation is peppered with plenty of laughter. Hearty handshakes abound. The whole family exhibits an authenticity, a passion, an enthusiasm that comes only from being proud of your work and at peace with yourself.

This enthusiasm, this passion for what they do, gets me thinking of what we do back home. I think that same passion that business people from other industries are often drawn to at Zingerman’s. They see this “grand passion” and they want it. Mistakenly, they think it comes just from being close to the food, so they set themselves up in a food business, only to find out that as great as great food can be, it won’t ever make you a new person. Living the reality of the “grand passion” isn’t easy, nor is an accident of fate. I think it’s a choice. When people like Marinos choose this passion, they consciously give up any number of the easier, more financially rewarding paths available in order to stick to something we really believe it. As Paul reminded me the other day, “You have to give something up to get something.” The artisans must give up the chance to, maybe, make more money, or take more time off, in order to produce something for which they have that “gran passione.”

Grits versus Polenta – What’s the Difference?

Ever wondered what the differences are between grits and polenta? Ari did  - please read on for what he found out. -Jillian

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What, you would be right to wonder, is the difference between polenta and grits? Even the most casual observer can tell the two have a lot in common. Both are made from ground dried corn. Both are boiled with water and salt ‘til they become thick porridges. Both take a long time to cook. Both evoke strong memories and big emotional eruptions in people who grew up on them.

1. Grind

In general—and this is a generalization—traditional grits are much more coarsely ground. Polenta is pretty frequently more finely ground. I say traditional grits because the commercial stuff is far more finely done and doesn’t really count as grits for me. Even coarse ground polenta is going to be much finer than medium stone ground grits. “Why?” would be a very logical question to ask, but I don’t really have any good explanation for why Italians would have ended up with a finer grind than Southerners. If you have one, email me and let’s see what we can figure out.

2. Lime or No Lime

There was historically another technical difference in the production of grits and polenta. That is, up until the early years of the 20th century. Until then it seems clear that grits—like most dried corn products in the Americas—were made from dried corn that had been cooked with quick-lime or wood ash, then re-dried and later ground. While polenta was also made from maize, Italians never adopted the North American tradition of first curing the corn. This had some influence on flavor and texture, and a lot of impact on nutrition. So, historically, the two really were different—if related—versions of the same sort of dish. “Corn cousins,” I suppose you could call them.

Much to my dismay, this difference seems to have pretty much passed into history, somewhere along around the 1920s or ’30s. American mills apparently stopped curing the corn for grits, and went straight through from fresh to dry to ground, i.e, grits. I should tell you that this change came as something of a shock to me. Since every book I’ve ever read on the subject says that grits are cured first with the quick lime to make them into hominy, then ground, I confess I was confounded and frustrated when I discovered that this change had taken place and that I hadn’t known about it. It’s my own fault of course. If you believe in anything too much, you’re going to go astray at times. And much as I love books, just because information is in print doesn’t make it right.

3. Perspective

Interestingly, the historical relationships with the people who relied, respectively, on grits and polenta, were pretty much polar opposites. Basically, it’s like this. Corn has been here in the Americas for millennia. African and European immigrants (some arriving by force, others by choice) came later. In Italy, the people were there for ages, the corn came only after Columbus made his now famous trip.

In the Americas, grits were grounded; it was the people who proved transient. Our ancestors came to a continent where corn was often considered a god, and was also the centerpiece of many a meal. It’s we—Americans of non-North American origin, not the corn—that are the aliens, late arrivals who developed their own version of what was already well known to natives.

Polenta, on the other hand, is an American interloper on the scene of Italian cuisine, arriving only in the 17th century, thousands of years after the seeds of good eating had long since sprouted on the boot shaped peninsula. There, the people stayed put and polenta arrived at their doorstep.

4. Cultural Connotations

Most modern Americans really only know polenta from its relatively recent appearance on restaurant menus; few feel all that strongly one way or another. Generally, we either like it, or, at worst, we ignore it. But for many northern Italians, on the other hand, polenta carries an enormous emotional charge. Italians seem to be to have sort of a strange love-hate relationship with polenta in much the same way that the Irish often disdain English influence, yet have clearly adopted all sorts of British routines into their daily lives.

For some, polenta is really the height of good eating. In Paula Wolfert’s Grains and Greens, she quotes a Venetian cab driver, who proudly states: “Polenta is our bread. We cannot imagine a meal without it.” But for others, polenta conjures of images of abject poverty. In A Tuscan Kitchen, chef Pino Luongo writes that, “Tuscany was so poor that bread became the food of the rich and polenta the food of the poor.” Polenta was more drudgery than delight. In Carol Field’s In Nonna’s Kitchen, Lina Vitali, who grew up in the Valtellina, says that poor people: “. . . lived on polenta. They ate polenta boiled with goat’s milk in the morning. They ate polenta with butter and salami, or polenta with a salad of cicoria for their other meal. I lost track of how many ways polenta could be made in Valtellina.” Polenta is so much a part of Italian culture that it even serves as food for prejudicial humor. Southerners (who eat pasta not polenta) refer to Northerners as “polentoni,” literally, “ big polentas,” the Italian equivalent of country bumpkins.

Grits, in contrast, seem to cross class and cultural lines. Southern grits stories focus on family, not on extreme poverty they way Italian accounts of polenta do. Regardless of race, religion or economic origin, almost everyone reminisces about them. John Taylor, one of Carolina’s premier cooks and culinary historians: “Rich people here always ate grits. If you look at plantation journals and big fancy dinners in 1820 their fancy meals were mimicking European court food. But I can guarantee you there was a pot of grits in the kitchen.”

So what’s the difference now?

Ironically, in our own times, polenta has been picked up as a darling of good eating, while grits still get relatively little attention. Polenta, in modern day America, is perceived as a sign of cachet, not poverty. To my point of view, if you’re not self-conscious about your cooking, go with grits. If you want to impress someone, make a pot of polenta. Either way, enjoy! – Ari